Aviator Hat Pattern | Trapper Hat with Earflaps | Kids & Adults

Ready to take your sewing skills to new heights? With this Aviator Hat PDF sewing pattern, you can create a stylish and snug trapper hat perfect for chilly days! Designed for beginners and experienced sewists alike, this pattern features a contoured panel-style crown, warm earflaps, and a fold-over brim for extra coziness. Available in sizes S to L, it’s perfect for both kids and adults. Whether you’re sewing for style, warmth, or adventure, this project is sure to be a fun and rewarding experience!

Pattern Details:

• Pattern Type: Digital PDF sewing pattern (not a physical item).
• Sewing Level: Adventurous Beginner.
• Seam Allowance: 3/8” (1cm) included.
• Available Sizes: S – L (Fits head circumferences 14-23” / 35-58cm).
• Printing Formats: A0, A4, US Letter (Layered PDF – print only the size you need).
• Number of Pages to Print:

• A4 & US Letter: Up to 9 pages

• A0: 1 page

Fabric & Materials:

• Fabric Type: Non-stretch woven fabric only.
• Recommended Fabrics:

• Main Fabric: Cordura, softshell, waterproof fabrics.

• Lining Fabric: Fleece for extra warmth and comfort.
  • Fabric Requirements:

• Main Fabric: ½ yard (0.5m).

• Lining Fabric: ½ yard (0.5m).
  • Notions Needed: Two ½” (1.25cm) snaps or buttons.

Sewing Tools Required: 

✔ Sewing Machine
✔ Measuring Tape
✔ Scissors
✔ Pins or Clips
✔ Coordinating Thread
✔ Fabric Marker
✔ Seam Ripper
✔ Hand Sewing Needle

Additional Information:

• Pattern Assembly Video: https://youtu.be/cOW1K41QOBQ
• Requirements: A computer is needed to download and print the pattern. You’ll also need Adobe Acrobat Reader (free download available) for proper printing.
• Digital Download Only: No physical item will be shipped.

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