Aviator Hat Pattern

Create a stylish and snug trapper hat for chilly days with this beginner-friendly Aviator Hat PDF Sewing Pattern / PATTERN NUMBER & NAME — 335 TRAPPER HAT! Designed for both kids and adults, this versatile project combines fashion, warmth, and adventure into a rewarding sew.

• Crown & Panel Style: Contoured panel-style crown ensuring a comfortable, tailored fit around the head.

• Warmth & Coverage: Warm earflaps designed to shield against cold weather elements.

• Brim Detail: Functional fold-over brim for extra coziness and classic aviator styling.

• Sewing Level: Adventurous Beginner.

• Seam Allowance: 3/8” (1 cm) seam allowance included in all pattern pieces.

• Instructions Included: Step-by-step guidance. (Note: Pattern assembly video linked at https://youtu.be/cOW1K41QOBQ; a computer and free Adobe Acrobat Reader are required).

• Tools & Equipment Needed:

  • Sewing machine

  • Measuring tape

  • Scissors

  • Pins or clips

  • Coordinating thread

  • Fabric marker

  • Seam ripper

  • Hand sewing needle

• Fabric Recommendations: Non-stretch woven fabric only.

  • Main Fabric: Cordura, softshell, waterproof fabrics.

  • Lining Fabric: Fleece for extra warmth and comfort.

• Fabric Requirements:

  • Main Fabric: ½ yard (0.5 m)

  • Lining Fabric: ½ yard (0.5 m)

• Notions Required: Two ½” (1.25 cm) snaps or buttons.

• Available Sizes: Sizes S to L (fits head circumferences 14–23” / 35–58 cm).

• Printing & File Formats: Layered print-at-home pattern pieces in A0 (1 page), A4, and US Letter (up to 9 pages) formats, allowing you to print only the size you need.

• Digital Product Note: Digital PDF download only. No physical item will be shipped. Instant access available after purchase.

• Guarantee: 100% satisfaction guarantee. Backed by a 180-day money-back guarantee.

• Pattern Name & ID: PATTERN NUMBER & NAME — 335 TRAPPER HAT